Enhance Your Conveyor System with Our Premium Care Products.

Maximize the efficiency, safety, and longevity of your conveyor system with our wide range of accessories. From pulleys, belt cleaners and guides to rollers, skirting, and impact beds, our accessories are designed to complement and improve the performance of your conveyor belts. Whether you need to reduce spillage, protect your belts from damage, or ensure smoother material flow, we have the solutions you need.

Explore our selection to find the perfect additions for your conveyor system.

Conveyor Care Products:

Pulleys and Idlers

Pulley Laggings

• Rubber Lagging

• Ceramic Lagging

Wear Protection

• Wear Protection Rubber Sheet

• Ceramic Wear Pad

• Side Skirt Rubber Sheet

• Impact Bars

Repair Materials

• Repair Strips

• Repair Patches

• Vulcanizing Solutions

Belt Joint Kits

• Hot Joint Kit for Textile Conveyor Belts

• Hot Joint Kit for Steel Cord Conveyor Belts

Our wide range of components for material handling equipment includes all kinds of conveyor belt pulleys:

• Drive/Head and Driven/Tail Pulleys

• Snub and Bend Pulleys

• Take up Pulleys

Sizes: Diameter up to 610 mm and Width up to 2400 mm

Idlers are vital to the conveying process. They support the belt and conveyed material along its full length preventing it from stretching, sagging and eventually failing.

Conveyor Idlers: Rollers supporting and guiding the belt, reducing friction. Types include carrying, return, impact, and self-aligning idlers.

Usage: For material handling systems of every industry.

PULLEY LAGGINGS

Pulley laggings minimize wear on conveyor belt pulleys and help to meet our clients’ ever increasing requirements. Optimized frictional coefficients reduced belt tension and eliminate undesired pulley bearing failure. The laggings and the minimized belt slip they achieve leads to a reduction in wear and tear on the contact surface, and to improved force transmission.

Comparison table for co-efficient of Friction:

1. RUBBER LAGGING SHEET

Our rubber laggings for conveyor belt pulleys provide optimal force transmission at a high lifespan. Even in wet and muddy conditions the friction material for pulley laggings ensures optimal grip. Rely on our rubber lagging materials and reduce slip and wear on belt and pulleys. Protect the components of your conveyor belt system with our pulley laggings.

2. CERAMIC LAGGING SHEET

Our pulley laggings with ceramic modules display, compared to viscoelastic materials (elastomers), outstanding and proven wear behaviour. They are marked by significantly increased abrasion resistance while providing the highest friction forces to the friction partner. The design as ceramic friction module with a flexible elastomeric substructure is, in terms of pulley laggings, an ideal combination of materials that synergistically combines the benefits of its individual components.

Features

• Improves Belt Traction.

• Non-Slip Grip between Ceramic Lagging and Belt.

• Reduces Belt Slippage.

• Increases Belt and Pulley Life.

• Minimizes System downtime.

• Increases Productivity.

• High Resistance to Wear.

The USP of Zenith’s Ceramic Lagging is its 500mm width and 10 Meter Length.

WEAR PROTECTION/ANTI-ABRASIVE

Efficient conveyor systems also require heavy-duty wear protection. Our products are specifically placed at those parts of a conveyor belt system that are particularly prone to wear. This helps to protect your conveyor system, reduces repair and saves costs on spare parts. Wear-protected conveyor systems are more profitable. Our wear protection material undergoes continuous lab testing, thus ensuring continuously high quality.

1. WEAR PROTECTION RUBBER SHEET

Wear protection rubbers is available to reduce wear, limit noise emissions, and optimize conveyor system efficiency. These rubbers prevent caking, protect surfaces against corrosion.

Wear protection rubber can feature a CN contact layer on one side for super-strong bonding to steel bases. Specialty options, including oil and grease resistance, temperature resistance, food safety, and acid resistance, are available, with customizable dimensions upon request.

2. CERAMIC WEAR PAD

Ceramic wear pads exhibit remarkable properties, including high hardness, wear resistance, and impact resistance, ensuring prolonged equipment life under harsh mining conditions. They can effectively withstand the abrasive effects of materials while providing excellent resistance to chemical corrosion, making them ideal for diverse industrial settings.

In mining, ceramic wear pads find extensive use in conveyor systems, chutes, feeders, and other equipment involved in material handling processes. By safeguarding these critical components, ceramic wear pads contribute significantly to minimizing downtime, reducing maintenance costs, and optimizing mining operations overall.

3. SIDE SKIRT RUBBER SHEET

Skirt Board rubber sheets play a crucial role in the mining industry, serving as a sealing and protective solution. Made from durable rubber compounds, they resist wear and tear, providing an effective barrier against material spillage and dust emission from conveyor belts. Skirt rubber sheets find widespread application as conveyor belt skirting, creating a tight seal between the belt and loading chutes, preventing material escape and reducing dust generation.

Skirt Board rubber sheets act as shield against impact damage, prolonging the conveyor belt's life. Moreover, their noise reduction properties contribute to a safer and healthier work environment.

4. IMPACT BARS

Impact bars are used at in-feed and replace the conventional buffer rollers. They absorb the high impact energy of dropping bulk material, thus reducing damage to the belt as well as stress to the entire structure.

Benefits

• Prevents tear and puncture damage to the belt, hence increasing its operating life.

• Easy and quick installation.

• Acts as a shock absorber at loading points due to the high-quality energy absorbing rubber.

• Abrasion resistant.

• Minimum maintenance required.

• Prevents conveyor belt sagging.

• Reduction in spillage in conjunction with skirt sealing arrangement.

• Minimum friction with the belt

• Centralising effect and belt alignment.

Available dimensions:

Height: 50 / 75 / 100 mm
Width: 100 mm
Length: 1,220 / 1,500 mm

Specifications:
Colour (UHMWPE): red
Hardness: 45 ° Shore A

Mounting:
Vulcanized aluminium fastening profile

In order to ensure smooth operations it is indispensable to keep the conveyor belts under continuous care and maintenance. Conveyor belts are often exposed to heavy stress. This leads to wear and tear on the belt, surface damage or even holes.

Repair such damage with our repair material for cold repair of belts fast and efficiently, thus maintaining your conveyor belt system in good operational condition. Repair strips and diamond patches with a contact layer on one side and with or without re-enforcement are available for cold repair.

Additional information: For optimal results in the appropriate and correct cold repair of belt damage, we recommend using our repair material in combination with our high quality two-component industrial adhesives. Our well matched adhesive systems guarantee best reliability and a long running time.

REPAIR MATERIALS

1. Repair strips with CN Layer on one side

Dimensions:

Without fabric:

• 2.5 x 70 x 10,000 mm

• 2.5 x 100 x 10,000 mm

• 2.5 x 150 x 10,000 mm

• 2.5 x 220 x 10,000 mm

• 2.5 x 300 x 10,000 mm

• 2.5 x 400 x 10,000 mm

Fabric Reinforced:

• 4.5 x 70 x 10,000 mm

• 4.5 x 100 x 10,000 mm

• 4.5 x 150 x 10,000 mm

• 4.5 x 220 x 10,000 mm

• 4.5 x 300 x 10,000 mm

• 4.5 x 400 x 10,000 mm

Fabric Reinforced:

• 2.5 x 135 x 160 mm

• 2.5 x 200 x 260 mm

• 2.5 x 270 x 360 mm

• 2.5 x 450 x 470 mm

Without fabric:

• 2.5 x 135 x 160 mm

• 2.5 x 200 x 260 mm

• 2.5 x 270 x 360 mm

• 2.5 x 450 x 470 mm

2. Diamond patches with CN Layer on one side

Dimensions:

Got accessories on your mind?

Let us talk about it certainly!

sales@calcuttaconveyors.com

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